EQUIPMENT
for LED Encapsulation.
Choose among our turn-key dispensing solutions, developed from over 40 years of casting experience, or let us design us custom solution suited for your exact application and requirements.
COLOR-DEC provides complete turn-key solutions for LED encapsulation. A resin and fully accessorized equipment with degassing stations and curing oven, to ensure a bubble free casting and to speed up production process.
DEGASSING
SYSTEMS
Batch degasser
Continuous feeding system
DISPENSING
UNITS
Dosing
Two components metering systems
Multi components metering system
Disposable static mixers
Stainless steel static mixer
Dynamic static mixer
Advanced Manual dispensing machines
Multiaxis (XYZ) linear Robots from 1 to 10 meters
ACCELERATED
CURING SYSTEMS
Oven
Curing gigs
Some of our dispensing turnkey equipment
400GP4
This machine, with gear-pump system, can work with polyurethane resins for LED encapsulation (can mix also epoxy and silicones).
FEATURES
Extremely versatile.
4 pumps system for casting resin with different hardness and additives (matt or white).
Ultra-efficient model with manual movement.
Fast machine with minimal configuration and set-up.
Easily adjustable for use on different platforms and production lines.
High-performing brushless gear-pump metering group.
Continuous resin flow without no latency.
Ideal for LED strips up to 10 meters.
Compact dimensions.
SPECIFICATIONS
Variable Mixing ratio.
Stainless Steel Degassing System with 4 tanks, 25l capacity each.
4 brushless dosing pumps 1cc/rev (max 100 revolutions per minute).
Table mm 450 x 1600 (table up to 10 meter available upon request).
Production Report software.
Automatic washing with solvent circuit.
Emergency washing in case of power loss.
Single nozzle distribution head.
Stainless Steel static mixer with plastic elements.
Service requirements – power supply: 230 V, 50 Hz, 10 A (60 Hz available as option); pneumatic supply: 6-8 bar (80-120psi), 50l reserve.
CE approved machine.
400GP
Advanced multi-pump metering system for manual dispensing
Extremely versatile semi-automatic dispensing equipment with gear-pump metering group that can be equipped with 2 (standard), 3 or 4 pumps for casting resin, hardener, additives for matt finish and/or for white profile.
The machine can work with polyurethane resins for LED encapsulation (can mix also epoxy and silicones).
FEATURES
Ultra-efficient machine with manual movement.
Extremely versatile.
Fast machine with minimal configuration and set-up.
Easily adjustable for use on different platforms and production lines.
High performing brushless gear-pump metering group Continuous resin flow with no latency.
Ideal for LED strips up to 10 meters.
SPECIFICATIONS
Variable Mixing ratio.
Stainless Steel Degassing System with 2 tanks, 30l total capacity.
2 (standard), 3 or 4 brushless dosing pumps 300 grams/minute (available with different flows up to 2.5 Kg / minute each).
Production report software.
Automatic washing circuit.
Emergency washing in case of power loss.
Single nozzle distribution head.
Stainless steel static mixer with plastic elements.
Service requirements - power supply: 230 V, 50 Hz, 10 A (110V, 60 Hz available as option): pneumatic supply 6-8 bar (80-120psi), 50l reserve.
CE approved machine.
1400LED
Automatic dispensing machine for casting PU resin into LED profiles
FEATURES
Advanced multi-axes equipment with one axis movement
interpolated with 4 gearpumps
Stainless steel working table mm 1300 x 350
Integrated Stainless steel Degassing System with 4 tanks
4 indipendent interpolated brushless motorized gearpumps
Accessories for distribution head setting included
Designed to produce LED profiles up to 10m long
SPECIFICATIONS
Working table mm 1300 x 350
Digital programmable variable ratio with 4 components
Integrated Stainless steel Degassing System with 4 tanks, 2x46 liters (2x12 gallons) equipped with heating jackets, 2x28 liters (2x7.4 gallons) equipped with stirrers and heating jackets
X axis with brushess motor and pneumatic Z axis
Automatic washing with solvent circuit, Emergency washing system in case of power loss
2 dosing gearpumps 0.3 cc/rotation for additives, max dosing speed 0.5 cc/s
Stainless steel static mixer to perform mixing between additive+resin and catalyst; stainless steel premixing station to premix resin and additives
Service requirements: power supply 230 V, 50 Hz, 10 A (110V 60 Hz available as option)
CE approved machine
Encapsulation layering
Opal Frosty Bulk
1
Heat improved coating
2
Bulk clear coating
3
Opal top coating
Opal topcoat on clear Bulk
1
Heat improved coating
2
Bulk clear coating
3
Satin coating