Making designers
dreams come true

LED Encapsulation is a technological innovation. The ENCAPLED process can help you face all the market demands and special design requirements. The outcome is a seamless appearance with simple and aesthetically clean designs.

Full feature solutions for the encapsulation of LED.

LED

LED lighting requires complex electronics, and the finished products are regularly used in harsh environments and tough conditions. ENCAPLED technology is the right answer to protect the LED and the related electronics creating high-quality LED lighting.

RESIN

ENCAPLED resin protects the lightning electronics improving a naked IP20 LED luminary into a rugged IP68 product.
Color-Dec resins help produce luminaries with stability under harsh environmental conditions including: weather, UV light stability, protection against shock, impacts, vibrations, wear and chemical resistance.

EQUIPMENT

Choose among our turn-key dispensing solutions, designed from over 40 years of experience, or let us design a custom solution suited for your exact application and requirements.

HOUSING

Pick from one of our “off the shelf” PVC housings that are ideal for producing tight curves with exacting specifications.

Discover all the
ENCAPLED benefits

Color-Dec, thanks to the experience
we have gained from over 40 years
of designing and manufacturing
dispensing and casting machines,
is now passing along this expertise
the LED market.

A range of resins designed to protect LED from:

Outdoor exposure and harsh environments

Heat generation

Exposure to liquids
and water

Hazardous
enviroment

The ultimate solution for many purposes.

OUTDOOR
LED DISPLAY

AUTOMOTIVE
LIGHTING

MARINE
APPLICATION

POOL AND SPA
LIGHTING

 

DECORATIVE AND
OUTDOOR STRIP LIGHTING

ADVERTISING
SIGNAGE

AVIATION
LIGHTING

ARCHITECTURAL
LIGHTING

 

FAQ

What is LED Encapsulation?

LED Encapsulation protects and seals electrical components from environmental conditions such as moisture, dust, vibrations and other potential damaging conditions. By encapsulating the electronic components with PU resin (PUR), the process ensures its robustness and stability, preventing corrosion or damage due to external factors or a harsh environment. Specifically formulated PUR could improve the entire apparatus heat dissipation thus allowing a long lasting luminaries.

Why is LED Encapsulation necessary?

LED Encapsulation is necessary because it helps protect electronic components from the environment, including moisture and other potential sources of damage. It also increases the lifespan of the LEDs by improving heat dissipation and preventing corrosion or damage due to external factors. Encapsulation also helps ensure the components’ robustness and stability and prolongs their lifespan.

How to make LED Encapsulation?

Producing LED Encapsulation involves preparing the LED strip in a mold and casting a special PU resin. The hardened resin will form a solid protective layer that helps protect the LED elements from outside interference and other environmental conditions.

Why choose PU resin for LED Encapsulation?

Polyurethane (PU) resin, also called PUR, is a popular choice for LED encapsulation because it is highly durable and offers superior protection against UV, moisture and other external elements. It also provides excellent insulation properties and resists heat, making it an ideal choice for protecting sensitive components. PU resin offers excellent adhesion, flexibility, and mechanical properties even at low temperatures making it a great choice for complex assembly and designs.

Light shift after LED Encapsulation?

The light shift after LED Encapsulation is a physical phenomenon that occurs while casting the PU resin directly in contact with the LED bulbs. This shift causes the emitted light to pass from warm to cooler hue. Color-Dec provides a resin layering solution to take control of this phenomenon without compromising the lumens output.

COLOR-DEC ITALY S.R.L.
“CHEMICAL STATES” Project co-financed by the Tuscany POR FESR 2014-2020 ACTION 3.4.2 “INCENTIVES FOR SERVICES PURCHASE TO SUPPORT INTERNATIONALIZATION IN FAVOR OF SMB” – OPENING 2021

“CHEMICAL STATES” It’s a project where Color-Dec Italy SRL aims to strengthen its position in the territory of India and the United States, through the activation of operations included among those eligible activities by the Tender “Incentives for services purchase to support internationalization in favor of SMB” of the Tuscany Region: opening of an office, participation to an Trade fair and implementation of a web-marketing strategy for promotion on selected non-EU markets.